Monday, February 11, 2013

Top 10 tools for pc case mod

Top 10 tools

In the last year or so I’ve been working on case mods and even my first scratch-built case too. I’ve been dealing with metals, acrylic and all manner of adhesives and of course many different tools to get the jobs I needed done. I actually thought I had most of the tools required, and the knowledge too, but as it turns out, I needed to do plenty more research and acquire several new tools, particularly when it came to building my own case.

While we love modding on a budget, doing things properly does require certain tools. Below is our list that makes up an awesome modder’s toolbox.

Our modder's toolset

  • Cable braiding kit
  • Dremel
  • Drill
  • Finger files
  • Heat gun
  • Jigsaw
  • Mini blow torch
  • Rivet gun
If you’re thinking about getting into modding, or even making the move from case modding to scratchbuilding, here are some of my favourites and most useful tools that I’ve found invaluable, or desire to own.

Mini blow torch

This is probably the most unlikely tool I thought I’d own but it’s come in handy for so many things. My scratchbuild is made almost entirely using acrylic, and this can look quite messy once it’s been cut. I saw on bit-tech’s forum a while back that the key to obtaining clean polished edges again is all to do with what’s called flame polishing. Making sure the edges are flat first, you essentially melt the acrylic by quickly working the blow torch over the surface. Unfortunately, some of the acrylic I’d used didn’t take to well to this method, but the rest resulted in an almost religious experience, watching the rough, matte surface vanish and become a clean glossy edge.

*Top 10 PC modders tools Top ten PC Modders Tools

The blow torch can also be used for heating and bending small sections of acrylic if you don’t have a heat gun, but is also great for dealing with heat shrink wrapping on a low setting. The heat is more intense and can be applied more accurately than a lighter and you stand less of a chance of burning your fingers too.

Heat gun

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For acrylic lovers out there, a heat gun opens up a whole new world of possibilities. You’re able to heat acrylic up and bend it to pretty much any shape you like, and they cost a fraction of the asking price of a dedicated acrylic bender. As most sheet plastics return to their original shape once heated again, a heat gun is a tool you can practice with while not chewing through mounds of expensive materials. If the bend isn’t quite right, just heat it up and try again.

Dremel

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It’s difficult to talk about Dremel’s rotary tool (often referred to now as just a Dremel) without going all mushy. Yes, they haven’t lasted well in the past, but recent models are far more enduring. With that out of the way, you simply can’t match this jack of all trades when it comes to flexibility. Some have made entire cases using just a Dremel and a select few attachments.

Our favourite attachments are the cutting disc (invaluable for cutting short to medium lengths of thin material), engraving and routing tips (great for engraving and cutting inset sections in soft materials), along with grinding and sanding tips (awesome at sanding down the edges of newly-cut metal and plastics).



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Finger files are an essential tool for any modder, whatever material you’re working on. From creating USB port slots to reaching into areas a Dremel can’t, they’re a cheap and invaluable addition to your toolbox. Metal files cost a bit more but can still be useful if you’re going a little more hardcore.

Drill

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A quintessential tool for every modder out there. Whether you’re cutting a fan blow hole, toggle switch hole, screw hole or water-cooling fitting pass-through, or drilling out rivets, a drill is something every modder should own. We’ve recently made the switch from cordless to corded when our battery ran out for the last time – but whichever you choose, they’re a relatively inexpensive addition to your inventory.

Cable braiding kit

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While you can get away with using staples to remove some PSU cables, a proper kit usually makes the job a lot easier. There are numerous tools available now, from the usual Sunbeam/Phobya standard kits, to new dedicated tools although the latter can be a bit pricy. If you’re going to be braiding your PSU in the near future, you’ll certainly be wanting one of these.

Scrollsaw and Bandsaw

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The more expensive items in a modder’s shed usually include these lust-worthy tools. A scrollsaw is used for cutting out large sections in sheet materials, specifically dealing with smaller details such as curves. They have the advantage that the blades can be inserted into a pre-drilled hole, allowing you to cut out sections in the middle of your material and at angles too using guide rails.

A bandsaw on the other hand is essentially a scrollsaw on steroids. They’re able to deal with longer sections of material but can cope with curves and bends too. If you have metres of acrylic you need cut to shape and don’t want to spend weeks sanding and trimming it to shape having used a Dremel or Jigsaw, a bandsaw will make your life a heck of a lot easier, although your wallet probably won’t thank you for it.

Jigsaw

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While it’s not the most elegant of instruments, the jigsaw is a relatively cheap way of doing some of the classic modding manoeuvres. Side panel windows, fan blow holes and generally dealing with long lengths of materials too cumbersome for a Dremel – they’re all task for the jigsaw. It’s not as flexible as the Dremel, but seeing as you can pick one up for less than £20, it’s a cheaper alternative to a scrollsaw or bandsaw and a better option than a Dremel for cutting long lengths of material, particularly metal.

Rivet Gun

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I was amazed at just how cheap rivet guns are. I bought my own a few months ago for around £5 to re-rivet a case I’d dismantled prior to painting it. I’d always thought this was a tricky business but nothing could be further from the truth. The satisfying squeeze and snap and the rivet is squeezed into place and the tail removed. It's the very essence of feeling like you’re achieving something. I’d also definitely consider using it in future scratchbuilds instead of adhesives or mounts, although it will take a while to rid me of my obsession with 3M mounting tape.

Holesaw

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You can’t use a holesaw without a drill, but nonetheless, they’re fairly cheap and one of the best ways to cutting neat holes in your case. They’re available in a range of sizes, from toggle switch size all the way up to 140mm fan blowhole size. We’ve even cut through steel cases so there’s really nothing these saws can’t achieve. Just make sure you have plenty of spare batteries for your cordless drill as cutting through steel can take a while.

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